Although having numerous choices for pallet racking systems is an advantage, it presents a challenge in picking the right solution. All types of pallet racks enhance productivity and profitability when used suitably.
Learning more about the available choices helps with making informed decisions. Double deep and selective pallet racking are popular systems whose comparison is necessary for determining why they are perfect storage solutions.
Although double deep racking systems are the ideal consideration for selective racking, the details below will give more insight into their uses for inventory management.
Double Deep Pallet Racking
Double deep pallet racking combines the best of adjustable pallet racking and compact storage units. This storage system places two pallets behind each other for easy access from the aisle. The other pallet behind is only accessible once the one closer to the aisle is retrieved.
A double deep racking system offers a higher storage density with simple and quick pallet retrieval using special material handling equipment. The handling equipment requires telescopic forks that can reach the second pallet in a pantograph design.
Benefits of Double Deep Pallet Racking
– Cost Effective
Double deep racking is a cost-effective storage system as it requires minimal maintenance in the long run.
– Handles Bulky Goods
This type of racking provides double the space of a selective racking system which is great for medium and large-quantity SKUs.
– Maximizes Storage
Double deep racking systems eliminate the need for aisles that could be more productive for the warehouse. These spaces provide more storage space by up to 40% than selective pallet racking.
– Highly Adaptable
A double deep storage system can easily be re-configured and adjusted as business needs change. Therefore, it offers an alternative solution to expanding and leasing new warehouse space.
– Reduces Accidents
These racks are compatible with racking end protection and other protectors that reduce damage to SKUs. In addition, the various beam section and welded connectors allow the loading and retrieval of goods to reduce accidents and improve operations.
Selective Pallet Racking
Selective pallet racking is a widely used storage system for most warehouses. This storage unit allows operators to pick up palletized items directly from the aisle without moving other pallets. Selective pallet racking is also the least expensive storage system in terms of cost-per-pallet position. The beam levels used for a selective racking system are easily adjustable to fit recommended load capacity and pallet sizes. The rack heights also accommodate the necessary material handling equipment.
Benefits of Selective Pallet Racking
– Flexible Storage
Selective pallet racking is a widely used storage system because it is flexible for various warehouse storage needs. In addition, it can hold any load unit since the beams are adjustable to meet specifications.
– Pallet Accessibility
Selective racking only holds single pallets making it easier to access stored items. In addition, forklifts can easily load and retrieve palletized items, increasing warehouse productivity.
– Simple Installation and Configuration
Depending on business needs, the beams used for selective pallet racking are easy to install and configure. It does not require additional components to hold palletized items.
– Economical Storage Solutions
Selective racks allow extra racks at lower levels to hold cartons, boxes, and loose parts for easy retrieval. In addition, it allows proper stock management since it has better stock rotation.
– Compatible with Warehouse Equipment
A selective racking system allows all material handling equipment to load and unload items. The racks are wide spaces to accommodate forklifts, order pickers and stackers. As a result, a warehouse can use specialized equipment to sustain operations.
Choosing between Double Deep vs Selective Pallet Racking
Double deep racking is the best high-density storage solution that increases storage capacity by up to 50%. It also minimizes the number of warehouse aisles by increasing pallet positions without impacting forklift lanes to access inventory. As a result, with minimal movement, there is reduced product and rack damage.
Alternatively, a selective racking system is best suited for flexible storage solutions since it allows easy loading and unloading of goods. It is also compatible with FIFO and LIFO inventory management, with 100% access to stored products. Selective pallet racking is also ideal for changing business needs since heavy-duty racks are readily adjustable.
Many factors come into play when choosing a pallet racking system. Choosing between double deep or selective pallet racking can only be done when you prioritize business needs wisely. Warehouse managers can focus on the scaling needs, space availability and available material handling equipment. Warehouse management systems provide avenues for warehouse operators to consult and get help with the best solutions for their operations.
